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Jan 1, 2006 · Several recycling methods for NdFeB magnets have been developed, such as direct reuse,4 hydrogen decrepitation (HD) and regeneration of new NdFeB,5–7 pyrometallurgical methods,8,9 hydrometallurgical methods,10–13 gas-phase extraction. Direct reuse is only suitable for large magnets, such as those used for wind turbines, electric motors, and ... The room temperature hydrogenation causes decrepitation of the material, where the Nd-rich material forms NdH 2.7 and the Nd 2 Fe 14 B matrix grains form an interstitial hydrogen solution. The material expands by ∼5% and because of its brittle nature and differential expansion, undergoes decrepitation [16].
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NdFeB sintered magnet material has been developed. The magnets are produced by powder metallurgy route involving hydrogen decrepitation technique for making fine powder. After melting and casting ...Hydrogen Decrepitation (HD) is a suitable method for recycling sintered neodymium-iron-boron magnets obtained from electronic scrap into a coercive powder [2][3][4][5][6][7][8][9]. ... Anisotropic ...The use of 3-D laser confocal microscopy to visualise hydrogen interactions in-sit; The use of hydrogen decrepitation to extract NdFeB magnets from electronic assemblies; In-situ removal of magnets from large magnetic assemblies using hydrogen; Corrosion protection for NdFeB magnets; Recycling of rare earth magnets; Strip casting …Jan 1, 2006 · Several recycling methods for NdFeB magnets have been developed, such as direct reuse,4 hydrogen decrepitation (HD) and regeneration of new NdFeB,5–7 pyrometallurgical methods,8,9 hydrometallurgical methods,10–13 gas-phase extraction. Direct reuse is only suitable for large magnets, such as those used for wind turbines, electric motors, and ... Sep 17, 2021 · It is therefore expected that cracks are decreased by performing hydrogen decrepitation at higher temperature. To confirm this, the relationship between T dec (23°C–600°C) and the crack density D c was investigated. Here, D c was estimated by dividing the crack length in an SEM image by the cross-sectional area of the same image. Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very …Hydrogen decrepitation as a highly efficient and excellent crushing method is widely used in the preparation of NdFeB magnets. ... Expand. 1. Save. The processing and characterisation of recycled NdFeB based magnets. S. Adrwish. Materials Science, Engineering. 2013; The scrap magnets were turned into a powder using the HD process. …A study of the processing and characterisation of sintered NdFeB magnets made from recycled feed stock was undertaken. Initially the hydrogen decrepitated (HD) powder was investigated using two different milling techniques ball milling and burr milling. The powders were analysed with optical microscopy, with the aid of a magnetic field.The reactions and phase changes occurring during sintering of NdFeB permanent magnet alloys were studied by differential thermal analysis and scanning electron microscopy. The powders were produced by hydrogen decrepitation and on heating, hydrogen evolution occurred in two stages: firstly from the matrix phase (∼170 °C) and …0.5% -1%. Dysprosium (Dy) 0.8% -1.2%. The method of manufacture of Neodymium Iron Boron magnets is as follows: The Neodymium metal element is initially separated from refined Rare Earth oxides in an electrolytic furnace. The “Rare Earth” elements are lanthanoids (also called lanthanides) and the term arises from the uncommon oxide …Step #5 Hydrogen Decrepitation While the grains are very small from strip casting, the material from strip casting comes out of the caster in sheets that must be reduced to powder in order to make magnets. The next step after this is Hydrogen Decrepitation –a process that introduces hydrogen to purposely disintegrate the magnet material. The MMG has been active in the field of rare earth alloys and processing of permanent magnets using hydrogen for over 40 years. Originated by Professor Emeritus Rex Harris, the hydrogen decrepitation method, which is used to reduce NdFeB alloys to a powder, is now ubiquitously employed in worldwide magnet processing. Jul 8, 2020 · The application of hydrogen decrepitation (HD) as a process for recycling Nd-Fe-B sintered magnets was reported in [ 6 ], in which the essential role of hydrogen in the recycling process was demonstrated. The obtained magnetic properties of the recycled magnet were ( BH) max = 290 kJ/m 3 (±5 kJ/m 3 ), Br = 1240 mT (±50 mT) and jHc = 830 kA/m ... The obtained strips were pulverized and further milled into ∼5 μm powder using hydrogen decrepitation and jet milling, respectively. These powders were pressed in a magnetic field of 1.8 T under a pressure of 8.0 MPa. Afterward, the green compacts were sintered at 1070°C for 3 h in vacuum, cooled by Ar quenching. ... NdFeB sintered …So exposure at LOW temperature to hydrogen leads the NdFeB pieces to react via intergranular fracturation (decrepitation), the mass of Nd2Fe14B grains forminfg a metal hydride with max ... magnets from electrical and electronic equipment. These materials are then processed using hydrogen decrepitation to transform the NdFeB magnets into a hydrogenated powder. This powder can then be extracted mechanically from the obsolete devices, and can then be processed further to produce either sintered or bonded rare earth magnets.The intrinsic magnetic coercivity (Hci) of Nd‐Fe‐B‐based permanent magnet material is profoundly affected by hydrogen absorbed during the hydrogen decrepitation (HD) process for producing anisotropic powders from bulk anisotropic hot‐deformed MAGNEQUENCH (MQ) magnets. Hydrogen (H) content and x‐ray diffraction …The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) …
Novel hydrogen decrepitation behaviors of (La, Ce)-Fe-B strips. Jiaying Jin G. Bai +4 authors M. Yan. ... Doping with Dy/Tb is a current solution to improve the coercivity and the operating temperature of NdFeB magnets, by increasing the magnetocrystalline anisotropy of the (Nd, Dy/Tb)2Fe14B (2:14:1) …The extracted NdFeB powder is of a purity whereby it can be re-processed into new magnetic materials or rare earth alloys. HyProMag Ltd will be targeting a wide range of end of life applications. Illustration of the HPMS process applied to the voice coil assembly of a hard disk drive. Pilot HPMS reactor capable of processing 5kg of NdFeB.Mar 14, 2016 · Hydrogen decrepitation (HD)/hydrogenation disproportionation desorption recombination (HDDR) is a process used in manufacturing REPM and carried out as pretreatment before green body sintering. During hydrogenation, the Nd-rich grain boundary phase in NdFeB magnets initially absorbs hydrogen forming Nd hydride: [ 49 ]. Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very small grains averaging about 5 micrometers in order to have the best magnetic properties. But the grain sizes after casting are much larger than that, so they must be ground down ... In this paper it is demonstrated that hydrogen could play a vital role in this process. Fully dense sintered NdFeB-type magnets have been subjected to the hydrogen decrepitation (HD) process.
magnets. The thermal and mechanical impact of the hydrogen decrepitation process was assessed during hydrogen processing. For all forms of sintered NdFeB scrap the surface condition of the magnets is important as oxidation has been shown to inhibit the onset of the hydrogen decrepitation process. In thisThe MMG has been active in the field of rare earth alloys and processing of permanent magnets using hydrogen for over 40 years. Originated by Professor Emeritus Rex Harris, the hydrogen decrepitation method, which is used to reduce NdFeB alloys to a powder, is now ubiquitously employed in worldwide magnet processing. …
Reader Q&A - also see RECOMMENDED ARTICLES & FAQs. NdFeB permanent magnets have different life cycles, depen. Possible cause: Seven methods of production have been summarized, starting with the conventional powder .
A high performance sintered NdFeB magnet with N52 was prepared by strip casting, hydrogen decrepitation, jet milling, rubber isostatic pressing with impulse magnetic field and vibrating. The structure of the magnet was investigated by XRD, optical microscope, TEM and SEM, and its demagnetization curve was tested by magnetograph. The results …Abstract. This paper reports the room temperature hydrogen decrepitation (HD) of fully dense, 2/17-type sintered magnets based on the composition, Sm (Co 0.69 Fe 0.21 Cu 0.068 Zr 0.019) 7.49. These magnets absorb significant amounts of hydrogen over an extended period (∼48 h) at room temperature and at a pressure of 10 bar to give a …
There are many major production steps –plus numerous sub steps- in the manufacture of high-quality, high-tech Neodymium magnets. Each step is highly important, and each step is an essential part of a highly refined …There are many major production steps –plus numerous sub steps- in the manufacture of high-quality, high-tech Neodymium magnets. Each step is highly important, and each step is an essential part of a highly refined …The decrepitation process and related changes in the sample temperature are analysed to explain the experimentally observed weight gain curve of a Nd–Fe–B sample due to hydrogen uptake. It is shown that the expansion of the specific surface resulting from decrepitation of the sample is the most important parameter controlling …
In this paper, the hydrogen processing of scrap magnets has be Abstract. Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density … Jan 1, 2006 · Several recycling methods for NdFeB magnets have bNdFeB-based alloys and magnets also react readily with hydrogen, an Abstract. This paper reports the desorption of hydrogen from NdFeB powder, and unmilled material, produced using hydrogen decrepitation as a pre-milling technique, investigated using a mass spectrometer to monitor the hydrogen partial pressure in the system as the sample was heated under vacuum from room temperature to … Sadly, one of the most common RE magnets, NdFeB 99.5%. The strips were employed in hydrogen decrepitation (HD) into coarse fragile particles. These coarse particles were then sent into jet milling (JM) procedure under a N. 2. gas flow. The dry powder was compacted of 14 mm diameter and 15 mm height with the alignment made with the maximum 2 T magnetic field. Unfortunately, the contained NdFeB magnets break up into a friIn this paper, the hydrogen processing of Jan 1, 1991 · Abstract. In this paper we describe and discuss the us Feb 5, 2009 · Abstract. Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density and in ... Absorption and desorption of hydrogen by the permanent magnet material Nd 2 Fe 1 4 B have been studied using a microcomputer‐controlled, thermomanometric analyzer with an initial hydrogen pressure of approximately 1 bar. Primary absorption occurs in the range 200–300 °C and results in the formation of a stable hydride with … Received 21st February 2020, Accepted 5th March 2020. meric In this paper, the hydrogen processing of scrap magnets has been demonstrated as an extraction method for NdFeB from automotive rotors for the first time, with the aim to … Finely divided loose Nd2Fe14BHx, x≤5, hydride pow[Originated by Professor Rex Harris, the hydrogen decrepitatioHydrogen decrepitation (HD) is an effective and We ascribe the volume expansion during ATF aging to the incorporation of hydrogen dissociated from the organic liquid ATF into the melt-spun NdFeB powder. Hydrogen is known to diffuse into the Nd2Fe14B crystal structure [2–4] and occupy interstitial sites to form the isomorphic hydride Nd2Fe14BHx with up to x=5 H per formula …